3μm (or less) thin, very high corrosion resistant and anti-abrasive

NanoMate® 1810/1811 series of sealant is designed to best protect Zinc plated parts. It can be applied on different layers such as Zinc, Zinc-Fe, and Zinc-Ni alloy etc. Just 2~3μm thick NanoMate® on Trivalend Chromate (Cr3+) passivation leads to a superior anti-abrasion and anti-corrosion performance. It can provide high Salt Spray Test (SST) performance; over 1000 hours without any red rust. Even with collision occurring during the sorting and packing process, there is no significant loss in SST performance. Compliant with RoHS/WEEE/ELV/REACH, NanoMate® Sealant is eco-friendly and heavy metal free so the waste pollution and the disposal cost can be greatly reduced.

NanoMate® 1800 is a GMW4700 & GMW16730 certified clear sealer for Zinc-Ni plating; NanoMate®1811 is certified by GMW16730 as a black sealer for Zinc-Ni plating.

FASTENER APPLICATION

Product No. Zinc Thickness Red Rust (SST)* White Rust (SST)*
C500 (Clear) 0.5-1.0μm 500 hrs144 hrs
C1000 (Clear) 8μm 1000 hrs 240 hrs
Y500 (Yellow Zn) 5μm 500 hrs 168 hrs
Y1000 (Yellow Zn) 8μm 1000 hrs 240 hrs
B500 (Black Zn) 5μm 500 hrs 120 hrs
B1000 Black Zn) 8μm 1000 hrs 240 hrs

* SST specification will be met only on the conditions that zinc plating and passivation are well controlled. Note: Coefficient of Friction (CoF) is adjustable from 0.1 to 0.35


NANOMATE® 1810

Product Description

Water-based: High flash point > 70oC
Package: ~15% solid content, 5-gallon PE barrel packed
Application: Dip-spin (for barrel plating) or dipping (rack plating)
Curing: Applicable to low temperature (100-120°C) and high temperature (180-200°C) curing
COF: Coefficient of Friction (CoF) is adjustable between 0.15-0.35

Feature

Performance: Extremely strong chemical bonding, Salt Spray Test (SST) can be up to 1000 hours no red rust. GWW16730 Certified (also known as Dipsol NT-1811)
Eco-friendly: RoHS/WEEE/ELV/REACH Compliant
Thin: Thin film coating (1~3μm) prevents recess fill and gauge measurement problems
Anti-abrasion: Protect fasteners from sorting damage
Low Temp Curing: Perfect for nylon inserted nut coating
Low Consumption: No waste water and low usage means low running cost. Low temperature will not damage the nylon material of nylon inserted nuts

Suggester Process Flow

* SST performance by the suggested processes might vary due to other factors; for best result, try our DSC-180C dip-spin coater is geared toward NanoMate® application

BARREL PLATING

Step # Process Description
1. Pretreatment (such as degrease)
2. Zinc Plating (5-7μm)
3. Trivalent chromate passivation
4. For COF modification or coloring, add additive (such as NonoMate® 0151 Modifier) or dye into 1810
5. Apply Layer 1 NanoMate® by dip-spin coater to rech 500 hrs SST red rust*
6. Apply Layer 2 NanoMate® by dip-spin coater to rech 1000 hrs SST red rust*
7. 180-200°C curing for ~20 minutes

RACK PLATING

Step # Process Description
1. Pretreatment (such as degrease)
2. Zinc Plating (5-7μm)
3. Trivalent chromate passivation
4. For COF modification or coloring, add additive (such as NonoMate® 0151 Modifier) or dye into 1810; 1810 can be diluted for in-line sealant
5. Apply NanoMate® by dipping to rech 500 hrs SST red rust*
6. Blow dry by air knife
7. 100-120°C curing for ~20 minutes

Buy Chemical Samples

Interested in trying? If you have a plated part, a simple centrifuge and an oven, we have 1-liter sample pack for you.

Detail



NANOMATE® 1811 (Black)

Product Description

Water-based: High flash point > 60°C
Package: ~15% solid content, 5-gallon PE barrel packed
Application: Dip-spin (for barrel plating) or dipping (rack plating)
Curing: Applicable to low temperature (100-120°C) and high temperature (180-200°C) curing
COF: Coefficient of Friction (CoF) is adjustable between 0.15-0.35

Feature

Performance: Extremely strong chemical bonding, Salt Spray Test (SST) can be up to 1000 hours no red rust. GWW16730 Certified (also known as Dipsol NT-1811)
Eco-friendly: RoHS/WEEE/ELV/REACH Compliant
Appereance: Like a black gem, creates glossy looking E-coat
Thin: Thin film coating (1~3μm) prevents recess fill and gauge measurement problems
Anti-abrasion: Protect fasteners from sorting damage
Low Temp Curing: Perfect for nylon inserted nut coating
Low Consumption: No waste water and low usage means low running cost. Low temperature will not damage the nylon material of nylon inserted nuts.

Suggester Process Flow

* SST performance by the suggested processes might vary due to other factors; for best results, try our DSC-180C dip-spint coater that is geared toward NanoMate® application

BARREL PLATING

Step # Process Description
1. Pretreatment (such as degrease)
2. Zinc Plating (5-7μm)
3. Trivalent chromate passivation
4. For COF modification, add additive (such as NonoMate® 0151 Modifier) into 1811
5. Apply Layer 1 NanoMate® by dip-spin coater to reach 500 hrs SST red rust*
6. Apply Layer 2 NanoMate® by dip-spin coater to reach 1000 hrs SST red rust*
7. 180-200°C curing for ~20 minutes

RACK PLATING

Step # Process Description
1. Pretreatment (such as degrease)
2. Zinc Plating (5-7μm)
3. Trivalent chromate passivation
4. For COF modification, add additive (such as NonoMate® 0151 Modifier) or dye into 1811; 1811 can be diluted for in-line sealant
5. Apply NanoMate® by dipping to reach 500 hrs SST red rust*
6. Blow dry by air knife
7. 100-120°C curing for ~20 minutes

Buy Chemical Samples

Interested in trying? If you have a plated part, a simple centrifuge and an oven, we have a 1-liter sample pack for you.

Detail



DSC-180C DIP SPIN COATING SYSTEM

Designed for NanoMate

Configuration: Loading, weighing, centrifuging, leveling and conveying curing oven
Capacity: 30~60KG per batch, depending on the type and the size of fasteners.
Cycle Time: Centrifuging approx. 5 minutes at the spin speed of 400-500 RPM; 15~20 minutes curing afterwards
Performance: PLC-optimized dip spin process including tilting angle and rotating speed, to improve uniformity of coating.
Application: Can also be used in dip-spin process of Zinc-rich coating, such as Geomet, Magni, Dorken and Dacro

Inquiry

More details for fastener application?

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NanoMate® Metal Coating Introduction Download PDF (1MB)
NanoMate® Fastener Coating Introduction Download PDF (1MB)
NanoMate® White Paper Download PDF (1.2MB)
Nanmat CVD/ALD Precursor Flyer Download PDF (420KB)